Basic Info.
Certification
CE, ISO 9001:2000, ISO 9001:2008
Embossing Type
Full-Embossing
Product Description
Product Description
1. 200-1800 Soft nonwoven towels Full automatic folding production line- Main Parameter Overview
Design Speed:150m/min,
Stable Speed:120m/min,
Normal Width:1800mm(Other specifications can be customized)
Product spec: 200mm(Other specifications can be customized)
Estimated daily output: About 11.3 tons/day (See the content for the calculation method)
Applicable Nonwovens Material: non woven fabric (cotton towel)
Weight determination of base paper:Double layer, gram weight per layer 13.5-18g/M2; Three layers, gram weight per layer 13-15g/M2
Note: the above yield calculation is for reference only. The specific capacity is related to the weight of base paper, the characteristics of base paper, product specifications and the specific situation of each company.
2. 1800-200 Full Automatic Folding Machine Main Components List| No | Name of each component | Quantity | Unit | Remarks | Power |
| 1 | 1800 Part of rewind stand(with shaft) | 2 | Group | 2 bars of Raw paper reel | 3kw |
| 2 | 1800-200 Folding main engine | 1 | Pcs | Including embossing part, paper break, folding function, vacuum pump | 33kw |
| 3 | 1800-200 Automatic stacking | 1 | Pcs | | 5kw |
| 4 | Cutting machine | 1 | Pcs | | 6.9kw |
| 5 | soft pumping chartered airplane | 1 | Pcs | | 9.82kw |
| 6 | Conveyor line | some | Pcs | The specific consumption is shown in the layout drawing | 0.12kw/ Pcs |
3.
- Technical Parameter
- 1800 Part of Rewind Stand
4. 2
group/pcs(Quantity optional)| NO | 1Item | Technical Parameter |
| 1 | Maximum width of raw paper(mm) | 1800 |
| 2 | Diameter of raw paper(mm) | <=¢1800 |
| 3 | Unwinding speed(m/min) | <200 |
| 4 | Diameter of raw paper roll core | ¢76.3mm |
| 5 | Machine structure | Wall panel frame type |
| 6 | Raw paper weight(t) | Maximum 1 t |
| 7 | Unwinding system | Belt width 240mm |
| 8 | Align the edges of the raw paper | By manual control |
| 9 | Tension control | Touch screen control adjust tension |
| 10 | Uncoiling method | Unwind clockwise |
| 11 | Threading method | Manual threading |
| 12 | Paper break detection | With a paper break detection system, the whole machine will stop when a paper break occurs, reducing the waste of raw paper |
| 13 | Power | 1.5KW |
| 14 | Minimum air pressure requirement | 0.6Mpa |
| 15 | Gas consumption | About 1 m3 / h |
| | Transmission |
| 16 | Power | Driven by independent motor |
| 17 | Paper feeding belt | Flat belt drive |
| | Others |
| 18 | Protection | Protected by protective cover for main transmission parts |
| 19 | Size | 1465(L)X2334(W)X2225(H) |
| 20 | Weight(KG) | About 350 |
5.
200-1800 Folding Main Engine 1 group/pcs| NO | Item | Technical Parameter |
| 1 | Maximum width of raw paper(mm) | 1800 |
| 2 | Design speed(m/min) | 150m/min |
| 3 | Stable production speed | 120m/min |
| 4 | Folding method | Continuous operation, wind suction folding |
| 5 | Paper breaking method | Spiral knife fixed paper break |
| 6 | Machine structure | Wall panel form |
| 7 | Finish product spec | 200±2mm |
| 8 | Spec after folding | 100(0,+2)mm |
| 9 | Adding lube | Manual, centralized oil supply |
| 10 | Machine jog function | With jog function |
| 11 | Threading method | Manual threading |
| 12 | S-shaped paper feeding device | Before the paper breaks, the S-shaped pulling roller is adopted, and the tension can be adjusted by the tapered pulley; |
| 13 | Embossing device | A total of 16 sets of embossing assemblies (the number of embossing assemblies is optional) |
| 14 | Vacuum power | 22KW_fan |
| 15 | Power | 11kw |
| 16 | Minimum air pressure requirement | 0.6Mpa |
| | Transmission |
| 17 | Power | Driven by independent motor |
| | Others |
| 18 | Protection | Protected by protective cover for main transmission parts |
| 19 | Weight(KG) | About 3500 |
| NO | Item | Technical parameter |
| 1 | Automatic stacking system | Independent control by servo motor to realize automatic stacking function |
| 2 | Location tracking | Using high-precision servo encoder |
| 3 | Quantity of drawing setting | Set the number of stacks through the touch screen, which can be 100% accurate counting (set the base to an even number) |
| 4 | Quantity of drawing setting range | 80-250 pumping/height: 35-140mm |
| 5 | Number of stacks (maximum) | 12 stacks |
| 6 | Control mode | When the shutdown is normal, a process should be completed before the shutdown |
| 7 | Minimum air pressure | At least 0.6Mpa |
| | Transmission |
| 8 | Power | Driven by independent servo motor |
| | Others |
| 9 | Protection | Protected by protective cover for main transmission parts |
| 10 | Weight(KG) | About 2500 |
| NO | Item | Technical parameter |
| 1 | Function | Shape the semi-finished product to make it suitable for packaging |
| 2 | Conveyor | Use anti-static belt |
| 3 | Transfer method | Independent inverter control |
| 4 | Pressure method | Air pressure is used to ensure the stability of the product height. |
| 5 | Photoelectric detection system | The conveyor rack is installed with photoelectric detection to ensure no collision between the semi-finished products |
| 6 | Power | 0.75 KW |
| 7 | Minimum air pressure | At least 0.6Mpa |
| | Transmission |
| 8 | Power | Driven by independent motor |
| | Others |
| 9 | Protection | Protected by protective cover for main transmission parts |
| 10 | Weight(KG) | About 1000 |
Log Saw Cutter( 2 Lanes)
Technical Requirement
| NO | Item | Technical parameter |
| 1 | Feed length | ≤1800mm |
| 2 | Maximum tissue cut size(w×h×l) | 105×110×250 |
| 3 | Minimum tissue cut size(w×h×l) | 60×50×85 |
| 4 | Design speed | 200 cuts / min |
| 5 | Production speed | 180 t / min, depending on the length |
| 6 | Head and tail velocity | 1 second (optional), not included in standard configuration |
| 7 | Transmission mode | Use servo motor system to drive the positioning and conveying of conveyor belt |
| 8 | Paper cutting method | The movement of rotary rotary rotary knife and continuous controlled soft paper drawing |
| 9 | Cutter diameter | ¢610mm |
| 10 | Sharpening method | The cylinder propulsion wheel contacts the circular knife to realize the passive grinding tool. The grinding parameters can be adjusted and controlled by touch screen |
| 11 | Grinding feed | It can grind the round cutter automatically and feed the grinding wheel automatically. The parameters can be adjusted through the touch screen |
| 12 | Cutter head height compensation | The handwheel is used for adjustment to realize height compensation; |
| 13 | Length adjustment of tissue paper | Through the panel control, the control accuracy is ± 1 mm |
| 14 | Perpendicularity tolerance of cut section | ±1mm |
| 15 | Tissue paper holding device | Install pressure band on the top of tissue paper to reduce the length error of tissue paper |
| 16 | Appearance of finished product | The paper surface is dirty and damaged without machine reasons, and the cut section of tissue paper is neat after cutting |
| 17 | Motivation | Cutter rotation motor, 2.2kW, planetary large rotary motor 2.2kW, 1:5, towel paper conveying servo motor 2kW, paper output motor 0.18kw, total power 6.9kw |
| 18 | Minimum air pressure requirement | 0.6Mpa |
| 19 | Gas consumption | 500L / shift |
| 20 | Dynamic load factor | 1.1 |
| | transmission |
| 21 | power | Driven by independent motor |
| 22 | Tissue input | Servo control, synchronous belt drive |
| 23 | Cutter rotation | Synchronous belt drive |
| 24 | Knife arm rotate | Synchronous belt drive |
| 25 | facial tissue output | Synchronous belt drive |
| | other |
| 26 | protect | The main transmission parts are protected by protective cover |
| 27 | periphery | Safety door lock protection and overload protection |
Fully automatic Packing Machine
1. Machine Configuration:| NO | name | quantity | unit | notes |
| 1 | frame | 1 | Pcs | |
| 2 | Membrane cutting system | 1 | Pcs | |
| 3 | Film unwinding system | 1 | Pcs | |
| 4 | Membrane tension system | 1 | Pcs | |
| 5 | Cam | 1 | Pcs | |
| 6 | Control system | 1 | Pcs | |
| 7 | Packaging system | 1 | Pcs | |
| 8 | Ironing system | 1 | Pcs | |
| NO | Item | Technical parameter |
| 1 | Applicable range of packaged goods | Soft nonwoven towels |
| 2 | Material management
and supply mode | ASF automatic intelligent material management and supply |
| 3 | Design production speed | ≤ 100 package / min |
| 4 | Stable production speed | ≤80 package / min |
| 5 | Packaging form | Convex packing at both ends |
| 6 | Time to change the packaging film | ≤2 min |
| 7 | Suitable range of tissue length | 120mm-200mm |
| 8 | Paper towel height range | 40mm-100mm |
| 9 | Applicable range of tissue width | 95mm-105mm |
| 10 | Special parts for specification conversion | 3 pair |
| 11 | Equipment size | L 5370 mm W 3630 mm H 1850 mm |
| 12 | Equipment weight | ≤ 2500 KG |
| 13 | Maximum diameter of roll film | 450mm |
| 14 | Core diameter of roll film | 75mm |
| 15 | Maximum film width | 340mm |
| 16 | Packaging film material | 0.035-0.05mm CPP Double sided heat sealing film,
OPP/CPP Bilayer composite membrane |
| 17 | compressed air | Air source pressure≥ 5MPA |
| 18 | Power supply | 380V/50HZ |
| 19 | Total power | 9.82 KW |
| 20 | Adapt to voltage change | +/-10% |
| 21 | I/Oinput | 24VDC |
| 22 | I/Ooutput | 24VDC |
| 23 | Device motion control mode | Four axis servo axis positioning control |
| 24 | Main drive mode of equipment | 20CrMnTi Mechanical cam + electronic cam drive |
| 25 | Equipment color and process | International gray and electrostatic spraying baking technology |
Main technical parameters | NO | Designing speed | <=22 cases/minute |
| 1 | Packing size | L: 200-750 mm; W: 200-500 mm;H: 200-550 mm |
| 2 | Packing method | Layer 1-2 times row 2 times column 3-6 |
| 3 | Feeding method | Single or two tracks, automatic column integration |
| 4 | Boxing method | Side in |
| 5 | Quantity of boxes at one time | <=400, and can be added at any time |
| 6 | Sealing Method | Hot melt adhesive sealing box or adhesive
transparent adhesive |
- The main performance
- 1)This machine is specially designed for the automatic packing of soft paper, handkerchief
paper and diapers 2)Products can be arranged in layers and groups automatically according to customers' 3)packing requirementsCombination packing 4)Wide range of applications, can meet a variety of specifications of product packing 5)According to customer needs, can add four side sealing mechanism External Condition Requirements
Installation requirements
- Requirements for the machine placement site: There must be a 150mm thick concrete layer on the workshop floor to ensure adequate support for the expansion screws; if the machine is placed on the second floor or above, the floor must have sufficient bearing capacity, and the floor must consider the weight of the machine and dynamic load factor.
- Ensure that the flatness deviation of the machine placement site is not more than 10mm/M2, otherwise it is necessary to add a foot pad, which is prepared by the customer in advance.
- Level adjustment and centering. The level and alignment must be adjusted when installing the machine to ensure that the deviation is within +/-2mm.
- Tighten all connecting screws.
Gas source requirements
a. . The compressed air after purification and drying must be used, and the filtration accuracy
is less than 40um.
b. When compressed air is lubricated, the amount of oil mist cannot exceed 25mg/m³.
c. When the system is running normally, the oil mist volume is set at 0.2-1 drop or 0.5-5
drop/1000L.
d. Minimum air pressure requirement: 0.6Map.
e. Minimum flow rate: 2m³/h.
f. Gas circuit connection: Connect the gas circuit correctly according to the gas circuit
diagram. Please refer to the attached drawing for the specific connection method.
g. Main air pipe: ¢8, please refer to the attached drawing for specific air intake position.
h. Air supply oil: Please use turbine oil No. 1 without additives (ISO-VG32), and do not use
engine oil, spindle oil, etc.
Power requirements
Power requirements:- Voltage requirements: 380V+/-10%.
- Frequency requirement: 50Hz.
- Current requirement: 250A.
- d. Please refer to the attached drawings for the specific power installation location.
Packaging & Shipping
After Sales Service
frequently asked questions
What is the most convenient way for you to talk about orders?
A. We suggest talking via email. You can leave a message here first, and then we can start our email chat. In addition, you can talk faster via wechat, Skype or phone.
2q, price?
A. We are glad to quote you, please check with us! We will offer you a competitive price.
3. Q. What can I get from these machines?
A. From these machines, you can get a complete set of 3-piece disposable masks. If you sell, you will, too
Need packing machine (please check our products). If it is used for medical purposes, you also need disinfection equipment (please check it in our products).
Q: what is the working voltage of these machines?
A. It's up to you. We will adjust the voltage according to your requirements. Please inform us in advance
Production.
How many workers does this machine need?
A. This is a fully automatic machine. You just need a worker to change the material and pick up the mask
Packaging (if there is a packaging machine, workers do not need to pack masks, masks can be cleaner).
By the way, we also have semi-automatic mask machines. If the cost of workers in your country is not high, we
It is highly recommended that you get to know them with us.
How do you pack the machine? And delivery?
A. We will pack a machine in a wooden box
We can send it by sea or by air. We have long-term cooperation and professional freight forwarder to deal with it
Well, you don't have to worry about the shipment.
Can you guarantee that I can use these machines normally?
A sure. All the machines have been debugged before we pack. We use a piece of wood to build a machine
Cases. After receiving, you only need to connect all machines and plug in the power supply, and the machine will
start-up.
Do you have anything else besides plate making machine?
A. Yes! We can also supply materials, we can supply all kinds of materials, masks, non-woven fabrics, fused brown
Fabric, earrings, earrings.....
I want to build a factory in our country. What can you do?
A. Congratulations! We can supply you with non-woven materials
Machines such as melt brown fabric machine, non-woven machine, plate making machine....
What can you do when your machine breaks down?
A. I'm sorry to hear that. This is rare. But no problem. We can send a professional worker
Machine, you can connect the computer to the machine, we can operate it remotely.
Address:
Building 8, No. 1098 Chuansha Road, Pudong New District, Shanghai, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Agriculture & Food, Construction & Decoration, Furniture, Health & Medicine, Industrial Equipment & Components, Manufacturing & Processing Machinery, Packaging & Printing, Service, Textile
Management System Certification:
ISO 9001
Company Introduction:
Rollmac Industrial (Shanghai) Co., Ltd. is founded in 2006, it is located in Shanghai which has convenient transportation.
Our factory has large and heavy lath, grinding machines, dynamic balancing machines, rubberized workshops and hard chrome plating workshops.
While continuously introducing foreign advanced roller technology and equipment. We own and train a group of professional roller technicians with intennediate and senior titles.
Product coverage: Napkin embossing roller, non-woven fabrics rolls, mirror rolls, roll blanks, ceramic anilox rolls, wool rolls, rubberized rolls (silica gel, general rubber, butyl rubber, polyurethane glue, etc. ).
According to the customer′s drawings, we can customize all kinds of special single-layer, double-layer and three-layer (water-conducting and oil-conducting) structure rollers. Our factory can under take ¢ 2500X8000mm L roller.
We insist on "First Quality First Trust, and First Service" as our business aim, we are focuses on overseas and domestic markets, strives for excellece, we are sincerely expecting to cooperate with you and win-win, and creat bright future together!
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